HOME | CASE | 150t/h Iron Ore Crushing Processing Plant in Mongolia

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From raw material crushing to final concentrate production, the choice of processes and equipment at each stage of iron ore beneficiation directly determines beneficiation efficiency, iron concentrate grade, and processing costs.
1. Conduct preliminary mineralogical analysis of the ore to clarify its type, hardness, and grade, and customize a customized process and equipment configuration plan to avoid blind selection.
2. Prioritize optimization of the crushing process, appropriately increasing the input of fine crushing, which can significantly reduce grinding energy consumption and lower overall processing costs by 15%-20%.
3. Equip the system with an intelligent control system to monitor parameters such as particle size, concentration, and magnetic field strength at each stage in real time, enabling precise control, reducing human intervention and errors, and ensuring stable operation of the production line.
4. Regularly maintain the equipment, focusing on checking vulnerable crushing parts, ball mill steel balls, and the magnetic system of the magnetic separator to extend equipment life and prevent production capacity impacts due to equipment failure.
Whether it’s magnetite, hematite, or low-grade iron ore, only by mastering the key technologies at each stage and optimizing equipment matching and parameter control can we achieve a double improvement in iron concentrate grade and recovery rate, while simultaneously reducing processing costs.